Compressor Packaging
The GENERON Compression group packages a large array of compressor brands as well as technologies.
- Oil Flooded Rotary Screw
- Sliding Vane
- Oil Free
- Reciprocating
The brand and type of compressor is application and customer driven. Our compression group handles packages from fractional HP to 5,000 HP and discharge pressures to 5,000 psig.
GENERONhas built multiple portable Compression Systems that are Diesel Driven. Systems are typically supplied in DNV Certified Frames for both oil flooded rotary screw (to 500 PSIG) and reciprocating compressors to 5,000 PSIG.
GENERON Compression Packages have been manufactured for the following gases:
- Air
- Nitrogen
- Natural Gas
- Hydrogen
- Helium
- Syngas
- Process Gas Blends
GENERON’s in-house pressure vessel company, Houston Vessel Manufacturing (HVM), is an ASME / PED certified shop and can custom build any tank or separator required for the application. Additionally, our in-house UL Certified electrical panel shop can custom make control cabinets. Our in-house programmers can customize Allen Bradley, Siemens, or any other PLC’s to meet the customer specific requirements
Our Compression packages are typically supplied with additional equipment:
- Interconnecting piping
- Wet air receivers
- Compressed Air-Drying technologies (Refrigerated, and Twin Tower Desiccant Dryers)
- Dry Air receivers – if supplied with a dryer
- Condensate removal and collection systems
All of our systems are fabricated and fully tested in our Houston, Texas ISO 9000 certified facility. We have in house power for up to 2,000 HP at 60 cycle. Additionally, we bring in auxiliary power for systems that use 50 cycle or specific voltages.Our team has extensive experience to handle your every compression requirement.
The following is just a sample of the type of systems we have done for our customers:
3 x 50% Air Compressor
3 x 50% Air Compressor
Capacity: 815 cfm (1290Nm3/h)
Pressure: 150 psig (10.3barg)
Type: Rotary Screw Oil Flooded
Location: Offshore – Gulf of Mexico
Area Class: Class I, Div. 2
Application: Platform Instrument Air
2 x 100% Air Compressor
2 x 100% Air Compressor
Capacity: 300 cfm (475Nm3/h)
Pressure: 175 psig (12barg)
Type: Rotary Screw Oil Flooded
Location: Offshore – Africa
Area Class: Class I, Div. 2
Application: Platform Instrument Air
2 x 100% Air Compressor
2 x 100% Air Compressor
Capacity: 140 cfm(221Nm3/h)
Pressure: 175 psig (12barg)
Type: Rotary Screw Oil Flooded
Location: Offshore – Gulf of Mexico
Area Class: Class I, Div. 2
Application: Platform Instrument Air
Offshore Air Compression
Offshore Air Compression
Capacity: 800 cfm (1266Nm3/h)
Pressure: 175 psig (12barg)
Type: Rotary Screw Oil Flooded
Location: Offshore – Israel
Area Class: IEC Ex D
Application: Platform Instrument Air
Portable Air Compression
Portable Air Compression
Capacity: 1800 cfm (2849Nm3/h)
Pressure: 350 psig (24barg)
Type: Rotary Screw Oil Flooded
Location: Worldwide
Area Class: Class 1 Div. 2
Certification: DNV 2.7-1
Application: Nitrogen Generation
Portable Air Compression
Portable Air Compression
Capacity: 1500 cfm (2375Nm3/h)
Pressure: 500 psig (34barg)
Type: Rotary Screw Oil Flooded
Location: Worldwide
Area Class: ATEX Zone 2
Certification: DNV 2.7-1
Application: Nitrogen Generation
Oil Free Compressor
Capacity: 299 cfm (473Nm3/h)
Pressure: 145 psig (10barg)
Type: Rotary Screw Oil Free
Location: Onshore – Iraq
Area Class: Non Hazardous
Driver: Electric Motor
Application: Instrument Air and Nitrogen Generation
GENERON offers 20hp to 500hp, (15.kw—373kw) Industry proven engineered rotary screw compression packages built to any technical specification either engine or electric drive, for moving large volumes at lower suction with discharge pressures up to 155psig, (10.7barg).
BOOSTER COMPRESSOR PACKAGES
Reciprocating Compressor Packages
OIL FLOODED Reciprocating Type
Portable Booster Compressor
Portable Booster Compressor
Capacity: 1500 scfm (2375Nm3/h)
Pressure: 5000 psig (345barg)
Type: Reciprocating Oil Lubricated
Location: Worldwide
Area Class: Class 1 Div. 2
Certification: DNV 2.7-1
Driver: Electric Motor
Application: Nitrogen Injection
Portable Booster Compressor
Portable Booster Compressor
Capacity: 2000 scfm (3166Nm3/h)
Pressure: 5000 psig (345barg)
Type: Reciprocating Oil Lubricated
Location: Worldwide
Area Class: ATEX Zone 2
Certification: DNV 2.7-1
Driver: Diesel Engine
Application: Underbalance Drilling
Portable Booster Compressor
Portable Booster Compressor
Capacity: 3000 scfm (4749Nm3/h)
Pressure: 5000 psig (345barg) Type: Reciprocating Oil Lubricated
Location: Worldwide
Area Class: ATEX Zone 2
Certification: DNV 2.7-1
Driver: Diesel Engine
Application: Oil Field Services
Offshore Booster Compressor
Offshore Booster Compressor
Capacity: 20 scfm (32Nm3/h)
Pressure: 2200 psig (150barg)
Type: Reciprocating Oil Free
Location: Onshore – Indonesia
Area Class: Non Hazardous
Driver: Electric Motor
Application: Plant High Pressure Nitrogen
Offshore Booster Compressor
Offshore Booster Compressor
Capacity: 17scfm (27Nm3/h)
Pressure: 3400 psig (234barg)
Type: Reciprocating Oil Free
Location: Offshore- Gulf of Mexico
Area Class: Class I Div. 2
Driver: Electric Motor
Application: Platform High Pressure Nitrogen
Offshore Booster Compressor
Offshore Booster Compressor
Capacity: 40scfm (63Nm3/h)
Pressure: 2700 psig (186barg)
Type: Reciprocating Oil Free
Location: Offshore- Africa
Area Class: Class I Div. 2
Driver: Electric Motor
Application: Platform High Pressure Nitrogen
Oil Free Reciprocating Type
GENERON can design an air or gas compressor system to your individual application requirements & customer specifications. By utilizing various compressor manufacturers such as; Sullair, Gardner Denver, Kaeser, LeROI, GE, Ariel, IR, Sullivan Palatek, and others, our engineers can select the best solution for your project needs and work with you to supply the most cost effective solution.
At GENERON, our engineering, design, and fabrication departments are all under one roof, in our ISO-9000 facility. This not only allows us to be extremely competitive, it allows the easy mitigation of environmental or design changes to be approved and made on the spot.
PROCESS GAS COMPRESSION
GENERON can design and build a gas compressor system to the individual application requirements and to stringent customer specifications. By use of various compressor manufacturers, such as LeROI, GE, and Ariel, our engineers & designers can work to your requirements to select the best and most cost-effective solution for your project needs.
GENERON® Gas Compressor Package, utilizing a GE-CFH62 Gas Compressor 2350 scfm (3720 Nm3/hr) Capacity @ 1100 psig (76 barg) Discharge Pressure√
N2 Booster Compressor
N2 Booster Compressor
Capacity: 966scfm (1530Nm3/h)
Pressure: 5000 psig (345barg)
Location: Onshore – USA
Area Class: Non Hazardous Area
NG Compression Package
NG Compression Package
Capacity: 514scfm (813Nm3/h)
Pressure: 750psig (52barg)
Location: Onshore – USA
Area Class: Class 1 Div. 2
NG Compression Package
NG Compression Package
Capacity: 417scfm (660Nm3/h)
Pressure: 1000psig (69barg)
Location: Onshore – USA
Area Class: Class 1 Div. 2
VRU Compression Package
VRU Compression Package
Capacity: 1042scfm (1621Nm3/h)
Pressure: 60psig (4barg)
Location: Offshore – Nigeria
Area Class: Class 1 Div. 2
Examples of Complete Systems
GENERON’s fully equipped manufacturing and testing facilities provides the flexibility to work with complete large packages and perform FAT testing prior to shipment.
Instrument Air Package
INSTRUMENT AIR PACKAGE
IA Capacity: 1750 cfm (2770Nm3/h)
Pressure: 150 psig (10.3barg)
Pressure Dew Point: -40°F (-40°C)
Equipment: 3 Air Compressors & 1 Desiccant Air Dryer
MEMBRANE NITROGEN PACKAGE
N2 Capacity: 266scfm (421Nm3/h)
Pressure: 125 psig (8.6barg)
N2 Purity: 95%
Equipment: NEMA4X Nitrogen Membrane Cabinet
Area Class: Zone 2 ExDe
Location: Onshore – Nigeria
Instrument Air Package
INSTRUMENT AIR PACKAGE
IA Capacity: 6720 cfm (10638Nm3/h)
Pressure: 145 psig (10barg)
Pressure Dew Point: 39°F (4°C)
Equipment: 4 Air Compressors & 2 Refrigerated Air Dryers
MEMBRANE NITROGEN PACKAGE
N2 Capacity: 2650scfm (4195Nm3/h)
Pressure: 130 psig (8.9barg)
N2 Purity: 95%
Equipment: Membrane Skidded Nitrogen Generator
Area Class: Non-Hazardous
Location: Onshore – Nigeria
Air Compression Package
AIR COMPRESSION PACKAGE
Primary Compression Capacity: 8835 cfm (13986Nm3/h)
Discharge Pressure: 350 psig (24barg)
Equipment: 5ea. Rotary Screw Oil Flooded Air Compressors
MEMBRANE NITROGEN PACKAGE
N2 Capacity: 3750 scfm (5936Nm3/h)
Pressure: 300 psig (20.6barg)
N2 Purity: 95%
Equipment: 5ea. NPU Nitrogen Membrane Generators
N2 BOOSTER COMPRESSION PACKAGE
Booster Compression Capacity: 3750 scfm (5936Nm3/h)
Discharge Pressure: 5000 psig (345barg)
Equipment: 5ea. Reciprocating Booster Compressors
Area Class: ATEX Zone 2
Location: Offshore – Brazil